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Beuler BU-5077-D 12 Volt SPST 75-Amp High Current Relay with Diode for negative spike protection
- High current relay
- 75 amp / 105 amp rated contacts
- SPST - Single Pole, Single Throw
- 12 Vdc rated coil with minimum 6 volt to trigger
- Direct replacement for Tyco V23232-D0001-X001
- Built in diode to protect from negative voltage spike when switching
Beuler BU-5077-D DPST 75-Amp High Current Relay
The Beuler BU-5077-D is a high current 24 Volt relay with spike protection diode that is designed for large loads. This relay is commonly used in automotive electrical and security installations. It easily switches 75 amps of current and peaks of 105 amps with minimal draw on the coil of 250 milliamps @ 12Vdc. It features dual plastic mounting tabs and a plastic housing. Dual Pole, Single throw for flexible installations and multiple uses such as accessory or electrical bus turn on.
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Features:
- High current relay
- 75 amp / 105 amp rated contacts
- Built in diode to protect from negative voltage spike when switching
- SPST - Single Pole, Single Throw
- 12 Vdc rated coil with minimum 6 volt to trigger
- Power consumption @ 12Vdc 260 mA
- 47 Ohm Coil
- Conventional 87, 30, 86, and 85 pin locations
- Compatible with most insulated and non insulated terminals and screw terminals
- Dimensions 2-7/8" (W) x 1-3/8" (D) x 2-1/8" (H) with terminals and tab
- Lifespan: 125,000 cycles @ 75 amps
- Lifespan: 100,000 cycles @ 100 amps
- Direct replacement for Tyco V23232-D0001-X001
- Tyco 1904001-2, Tyco 6-1904059-1, Tyco 1904000-1, Tyco 1904002-2
| Manufacturer | Beuler |
|---|---|
| Part Number | BU-5077-D |
| Operation Voltage | 12-15 Volt DC |
| Coil resistance | 47.00 Ohms |
| Relay type | ISO Relay |
| Current capacity | 75 Amp |
| Pole switching type | SPST (Single pole Single throw) |
| Tab type | Plastic Tab |
| Waterproof ingress protection | IP43 - No Dust protection; Light water spray |
| Warranty | 1 Year |
| California Proposition 65 | Warning: This product can expose you to chemicals including di(2-ethylhexyl)phthalate (DEHP), which is [are] known to the State of California to cause cancer or birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov |
| Return period | 30 days |
| Exchange period | 30 days |
Relay Pinout Diagrams Explained
A relay pinout diagram shows the function of each terminal (pin) on a relay and how the internal connections work. It helps you wire the relay correctly for your project.
1. Basic Relay Anatomy
Most automotive relays have two main parts:
- Coil – An electromagnet that switches the relay on/off (low current side)
- Switch Contacts – The high-current switch that turns your accessory on/off
2. Most Common Automotive Relay: 5-Pin SPDT
This is the standard relay type used with sockets like BRSCN, BRSPC, BRSS, etc.
| Pin | Name | Function |
|---|---|---|
| 30 | Common | Power input (goes to the load) |
| 87 | Normally Open (NO) | Closed when relay is energized (ON) |
| 87a | Normally Closed (NC) | Closed when relay is de-energized (OFF) |
| 85 | Coil Ground | Negative side of coil |
| 86 | Coil Positive | Positive side of coil (+12V trigger) |
Visual Pinout Diagram
87
│
87a ───┼─── 30
│
[Relay]
85 ───────── 86
How It Works:
- No power to 85/86 → Current flows between 30 and 87a
- +12V applied to 85/86 → Coil energizes → Current flows between 30 and 87
4. How to Read a Relay Pinout Diagram
Most relay pinout diagrams include the following elements:
- A box or outline representing the relay body
- Pin numbers clearly labeled next to each terminal
- Internal connections shown with lines or dotted lines
- Coil symbol (usually a rectangle or spring-like coil)
- Switch contacts shown with an arrow indicating movement when the relay is energized
Example Relay Pinout Diagram:
87 30
│ │
└──────┬────┘
│
┌──┐ ← Moving Contact
└──┘
/ \
87a (Switches when coil is energized)
85 ───────────── 86
Coil
Understanding the Symbols:
- 30 — Common terminal (input power)
- 87 — Normally Open (NO) contact
- 87a — Normally Closed (NC) contact
- 85 & 86 — Coil terminals (control side)
When the relay coil is energized (pins 85/86 powered), the internal switch moves from 87a to 87.
Quick Wiring Examples (5-Pin Relay)
1. Basic On/Off Circuit (Most Common)
Used for lights, fans, fuel pumps, horns, etc.
- 86 → Switched +12V (from switch, toggle, or ECU output)
- 85 → Ground (or switched ground)
- 30 → Constant +12V Power (from battery or fuse box)
- 87 → Output to Accessory (lights, fan, etc.)
- 87a → Not used (leave disconnected)
2. Changeover / Dual Circuit Setup
Use both 87 and 87a when you need to switch between two different circuits.
- 30 → Input Power
- 87 → Circuit A (ON when relay is energized)
- 87a → Circuit B (ON when relay is OFF)
- 85 & 86 → Coil control
3. Typical Pin Connections Summary
| Pin | Connection | Typical Wire Color | Purpose |
|---|---|---|---|
| 30 | Constant +12V | Black (BRS14E & BRS12E) | Power Input |
| 87 | To Accessory | Green (BRS14E & BRS12E) | Power Output (ON) |
| 87a | Optional 2nd Circuit | Blue (BRS14E & BRS12E) | Power Output (OFF) |
| 85 | Ground | White (BRS14E & BRS12E) | Coil Negative |
| 86 | Switched +12V | Red (BRS14E & BRS12E) | Coil Positive |
Tip: Always use a fused power source on pin 30 for safety.
Basic 5-Pin Relay Wiring Harness
Battery +12V ──► [Fuse] ──► Pin 30 (Common)
Pin 87 ──► Accessory (Lights / Fan / Pump / Amp etc.)
Pin 86 ──► Switched +12V Trigger
(from switch, headlight wire, remote turn-on, etc.)
Pin 85 ──► Ground
Pin 87a ──► (Optional - Not used in basic setup)
Recommended Wiring (Empty relay socket or spade connectors (Not BRS14E & BRS12E):
- Pin 30 — Red wire with inline fuse (closest to battery)
- Pin 87 — Red or Blue wire to device
- Pin 86 — White or Pink trigger wire
- Pin 85 — Black ground wire
Dual Output (Changeover) Relay Harness
Pin 30 → Constant +12V (Fused)
Pin 87 → Circuit A (ON when relay activated)
Pin 87a → Circuit B (ON when relay is off)
Pin 86 → Trigger +12V
Pin 85 → Ground
















